Gundrill Process Description

What does it do? How can I use it? Why will it help me?

A gundrill is a type of deep hole drill that specializes in cutting the required tolerances of hole roundness, straightness, size, finish, and concentricity in one pass. Though it can cut any size hole, the gundrill is especially desirable for very deep hole drilling, able to machine parts at up to a 300:1 depth-to-diameter ratio.

The gundrill was invented over 100 years ago to machine gun barrels. The basic innovation of forcing chips outward down a long fluted drill soon lent itself to many more operations than this, however. A gundrill produces consistent hole quality of whatever depth with a high degree of consistency, repeatability, and accuracy, while requiring minimal supervision.

A gundrilled piece does not require any secondary operations after its initial pass. Reaming, honing, deburring, and their associated time and energy costs are unnecessary. Constant flow of pressurized coolant not only flushes any chips directly into a chip box, resulting in a clear work area, but also cools the drilling area and increases tooling life. Overall, a gundrill provides: lower fixturing costs; increased productivity; quick, simple conversion from job to job; the ability to handle both production and job shop quantities; the ability to multiple load like parts; and the capability of regrinding drill heads much greater than standard twist drills.

For answers to your questions or more information on gundrills call Liberty at 847-276-2761 or send us an email at sales@libertymachinery.com.

Liberty Machinery buys and sells more gundrills than any other used machinery dealer.

We are your #1 source for a high quality gundrill.

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Process Description: How does it work?

The primary purpose of a gundrill is to drill consistent holes in one pass. The machine work is therefore fairly simple. The entire machine consists of the gundrill itself, the machine, the coolant supply system, the workholding fixture, and the part handling equipment. 7

The gundrill is a long tool, generally with a detachable carbide tip at the end of a narrow shank and ending in a driver that connects to the workholder. Since the drill head is fairly flat the hole is usually begun with the aid of a bushing. After this point, the drill is essentially self-piloting. 8

There is a small hollow running down the entire length of the gundrill, as well as a fluted notch running along the side. As the drill rotates and cuts the metal, the coolant system pushes high-pressure coolant down the hollow pathway, forcing the chips back outward along the fluting and directly into the chip box.

The machine that controls this process may be either conventional, N/C, or CNC, and may feature multiple spindles or spindles with counter-rotation to the gundrill itself.

Part handling may involve an optional knee-bed system to aid in quick changeover.

 

Common Industries

Aerospace     Automotive     Defense     Hydraulics     Mining     Mold-making

Virtually any industry requiring the production of close tolerance holes may utilize a gundrill.

Common Processes:
  • Plastic molds
  • Tools & dies
  • Oil galley holes
  • Water lines
  • Heat exchanger tube sheets
  • Large steel and cast iron job shop parts

Major Gundrill Manufacturers

Eldorado, DeHoff, Mollart, Miroku, Phillips, TechniDrill, Unisig


Sell Your Gundrill

Liberty is always looking for used gundrills to buy for inventory. Contact us and let us know what you have for sale. We’ll be happy to give you a free quote.

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References:

  1. Eldorado Gundrilling Machines & Systems, Gundrills, Gunbore Tools, Sharpening, Fixtures. Eldorado (Milford, CT: PCC Specialty Products, inc., 1996).
  2. The Mega K75 3 axis System. Eldorado Tool & Manufacturing Corp. (Milford, CT: n.d.).
  3. Gundrilling Systems. Eldorado Miroku (Tokyo: Miroku Kikai, n.d.).
  4. On the Mark: Introducing the Dadson Deep Hole Drilling Center. Dadson Corp. (Grafton, WI: Dadson Corp., n.d.).